Complete range on PCBN turning inserts

Complete range on PCBN turning inserts

PCBN (Polycristaline Cubic Boron Nitride) is not found in nature, it is a synthetic material which is the result of an high temperature and high pressure process (HTHP). When PCBN tips are brazed onto a carbide insert, a powerful cutting tool is created; when the insert is made entirely of PCBN, performance reaches an even higher level.

PCBN is among the hardest materials known, exhibiting hardness characteristics nearly equivalent to those of diamond. Designed for demanding machining applications, PCBN provides exceptional precision, stability, and efficiency, making it an optimal choice for high-volume manufacturing.

Now with NEW chipbreakers -SB & -BR 

-SB Chipbreaker

NEW
CNGG-SB

Coated PBY630, this insert is suitable for machining:

-SB Chipbreaker

NEW
DNGG-SB

Coated PBY630, this insert is suitable for machining:

-BR Chipbreaker

NEW
CNGM-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
DNGM-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
TNGM-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
VNGM-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
CCGT-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
DCGT-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
TPGT-BR

Coated PBY610, this insert is suitable for machining:

-BR Chipbreaker

NEW
VBGT-BR

Coated PBY610, this insert is suitable for machining:

Advantages of NEW Chipbreakers


            Exceptional wear resistance, supporting high-speed machining in both dry and wet conditions;

            Low reactivity with ferrous alloys, preventing chemical wear and diffusion-related tool failure;

            Ideal for hard materials such as hardened steels, cast irons and superalloys;

            Long tool life due to resistance to high cutting temperatures and forces;

            Stable performance under extreme mechanical loads.

-SB Chipbreaker

SLIDING ZONE

01.
SLIDING ZONE

Enhanced edge preparation and chip sliding on cutting edge for reduced cutting force, thus increasing tool life.
BREAKING ZONE

02.
BREAKING ZONE

Inclined ramp chip-breaker that curls and segments the chip while reinforcing the edge, allowing higher ap in finishing and stable chip control in hard-turning.

-BR Chipbreaker

PRE-COMPRESSION ZONE

01.
PRE-COMPRESSION ZONE

This area initiates early chip deformation right at the sliding region beginning, lowering cutting resistance before the chip reaches the main breaker geometry.
CHIP GUIDING AND CURLING ZONE

02.
CHIP GUIDING AND CURLING ZONE

Inclined walls that force and stabilize chip curvature, ensuring a controlled chip flow trajectory and preventing long or uncontrolled chips during cutting.
FINAL BREAKING ZONE

03.
FINAL BREAKING ZONE

Acts as a secondary safety breaker, ensuring complete chip fragmentation.

Product Range

Inserts with -SB Chipbreaker
PRODUCT RANGE

-SB Chipbreaker

Shaping boundaries on hard materials.
Inserts with -BR Chipbreaker
PRODUCT RANGE

-BR Chipbreaker

Breaks chips, rules performance on hard materials.

Resources

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