Superior finish on 3D complex surfaces

W-PRO 62090

The W-PRO line is the combination of the most refined inserts with exceptionally stable shanks, making it an ideal finishing solution for materials such as steels, stainless steels, cast irons and hardened steels.
The design allows users to position the insert consistently, with the same side always facing the same direction when mounted in the tool body. This ensures high repeatable accuracy, reliability, excellent surface quality, and predictable tool life.

Now with a New Coating and Geometries,
find more!

Introducing PHF Grade | New coating

Keeping our commitment with high performance cutting tools, we present our new PHF series of grades.
The PHF coating introduces significative enhancements when machining hard and exotic materials due to the better thermal stability, micro hardness and excellent adhesion, , thus enhancing process stability and efficiency when machining hardened steels.

Hardened steels with a hardness greater than 50 HRC are not only extremely hard but also exhibit a certain level of toughness. Additionally, they often contain alloying elements that enhance corrosion resistance, making their machining more challenging. PHF series was specifically developed to face the challenge of machining these hardened steels.

With harder materials, the temperatures achieved during the machining process are also higher, raising as essential needs for the inserts, durable and heat-resistant coatings. PHF series provides excellent thermal insulation, preventing heat from reaching the tool and efficiently dissipating it through the chips.

Key Benefits of the PHF Coating

■ Originally developed for machining hardened steels (over 50 HRC), it also demonstrates versatility with stainless steels, nickel-based alloys, titanium, and standard steels;

■  High-density coating with improved adhesion to any tool geometry, and reduced roughness;

■  Heat-resistant layer for exceptional thermal stability and hardness;

■  Prevents heat from affecting the tool, crucial for materials with poor heat conductivity;

■  Improves chip removal, contributing to high process stability;

■  High temperature is dissipated through the chip, preserving tool integrity and performance;

■  Particularly successful in machining injection molds.

WCX Inserts | Meet the New Geometries

-HF, -XT & -LE Chipbreakers

With the introduction of new tangential, barrel and lens inserts, the W-PRO line is optimized for 5-axis machining of complex 3D surfaces and profiles, making it ideal for the mould & die and aerospace industries.

These advanced inserts are designed with larger radius cutting edges compared to traditional ball nose inserts, allowing for greater stepover or stepdown increments during machining. This results in significantly improved productivity while maintaining high-quality surface finishes, making the W-PRO an ideal choice for precision finishing operations on intricate geometries.

The WCX-XT and WCX-LE inserts are available in the PHF910 grade. This new coating offers high wear resistance due to the latest PVD coating technology, ensuring that the PHF910 provides exceptionally long tool life.

WCR

The WCR is a ball nose insert with a helical profile for smooth cutting, ideal for finishing and profiling 3D surfaces, available in sizes 08 to 20.

WCL

The WCL is a square-shaped insert with varying corner radii, combining stability and smooth cutting, available in sizes 08 to 20.

WCX-XT NEW

The WCX-XT is a multi-radius insert for 5-axis machining, combining a ball nose tip and a tangential cutting edge, available in sizes 12 to 20.

WCX-LE NEW

The WCX-LE is a multi-radius insert for 5-axis machining, combining lens and barrel-shaped cutting edges for efficient bottom and wall surface machining, available in sizes 16 to 20.

WCX-HF NEW

The WCX-HF is a high-feed roughing tool combining multi-radius and large-radius principles with chip thinning, complementing the W-PRO line, available in sizes 08 to 20.